Customer Case 6丨Precision CNCand Multi Process Solutions for UK Low Altitude Aircraft Engines

At XY-GLOBAL, we recently supported a pioneering UK client in the aerospace and electrification sector, helping to develop precision mechanical components for next-generation low-altitude aircraft engines.

This project showcases our expertise in low-volume, high-value custom manufacturing, supporting global clients who are shaping a cleaner, greener future in aviation.

🎯 Project Overview

Client Location: United Kingdom
Industry: Green aviation / electrification systems
Application: Mechanical components for low-altitude aircraft engines
Project Goal: Contribute to the future of eco-friendly air mobility through precision manufacturing support for electrified propulsion systems.

🛠 Core Processes Used:

To meet complex design and structural needs, we integrated multiple manufacturing techniques:

• CNC Machining – for tight-tolerance metal parts

• Sheet Metal Forming – for lightweight structural elements

• Stretching – for smooth, aerodynamic shapes

• Injection Molding – for functional polymer-based components

Each process was carefully managed under our ISO 9001-certified quality system, ensuring consistency, accuracy, and compliance.

⚙️ Challenges & Solutions

The biggest challenge was maintaining precise dimensional tolerances across parts with complex geometries while ensuring smooth final assembly. Our cross-functional engineering team worked closely with the client to:

• Optimize designs for manufacturability

• Reduce production cycle time

• Ensure smooth integration across materials and processes

✅ Results:

• Delivered high-precision components that met and exceeded client expectations

• Established a strong foundation for ongoing collaboration on future aerospace projects

• Reinforced XY-GLOBAL’s position as a reliable precision manufacturing partner for clean-tech and high-growth industries

Why Choose XY-GLOBAL?

As a one-stop solution provider for precision components, we specialize in:

• Low-volume, high-complexity production

• Rapid prototyping & small batch delivery

• Multi-process integration (machining, molding, forming)

• Global delivery with local support

We work with startups, OEMs, and innovators across aerospace, automotive, medical, and electronics sectors.

Let’s Build the Future — Together

Looking for a trusted supplier to bring your complex, high-precision parts to life?
📩 Contact XY-GLOBAL today to discuss your next project.